roller shutter door 22g lath 65mm guides
Roller Shutter Door: 22G Lath & 65mm Guides ― A Comprehensive Overview
Samson Doors UK offers SeceuroDoor 75 traditional roller shutter doors utilizing 22g steel lath and 65mm guides. Dimensions are based on overall width and height‚ including guides and endplates.
Roller shutter doors are a versatile and secure solution for both residential and commercial properties. These doors operate by rolling up and down vertically‚ offering space-saving benefits compared to traditional hinged doors. Key components include the shutter lath‚ guides‚ and a drive system – often a tube motor.
The combination of 22G lath and 65mm guides represents a common and reliable configuration‚ particularly within systems like the SeceuroDoor 75 from Samson Doors UK. Understanding the role of each element is crucial for proper specification‚ installation‚ and maintenance. The overall dimensions‚ encompassing width and height including guides and endplates‚ are vital for accurate ordering and fitting.
Understanding 22G Lath
22G lath refers to the gauge‚ or thickness‚ of the steel used in the shutter slats. The “G” denotes gauge‚ with 22G indicating a specific thickness commonly used in roller shutter door construction. This gauge provides a balance between strength‚ flexibility‚ and cost-effectiveness. Samson Doors UK utilizes galvanized concave 22G solid lath‚ 75mm wide‚ in their SeceuroDoor 75 systems.
The choice of 22G steel is significant as it offers sufficient rigidity to withstand typical weather conditions and moderate impact. It’s a popular choice for residential and light commercial applications. The lath’s dimensions‚ specifically the 75mm width‚ are designed to work in conjunction with appropriately sized guides‚ such as the 65mm guides‚ to ensure smooth operation and secure closure.
The Significance of 65mm Guides
65mm guides play a crucial role in the functionality and security of roller shutter doors. These guides‚ often constructed from galvanized steel U channel‚ vertically channel the movement of the shutter curtain as it opens and closes. Their size directly impacts the door’s stability and ability to withstand external forces‚ like wind.
Choosing 65mm guides is a common practice‚ offering a balance between strength and space requirements. Windlocking guide options‚ measuring 65mm x 40mm‚ are available to enhance resistance to wind uplift. These guides are compatible with various lath sizes‚ including the 22G lath‚ ensuring a secure and reliable operation. Different sizes‚ such as 54mm‚ 76mm‚ 80mm‚ and 100mm‚ are also available depending on the application.
Components of a Roller Shutter Door System
Roller shutter systems integrate 22G lath‚ 65mm guides‚ and tube motors‚ alongside drive systems‚ to create secure and efficient door operations.
Roller Shutter Lath Materials
Roller shutter lath is a critical component‚ and galvanized steel is a common choice‚ notably the 22G variant. This gauge indicates the steel’s thickness‚ influencing durability and strength. 22G steel lath‚ often 75mm wide‚ provides a balance between cost-effectiveness and robust protection.
The galvanization process coats the steel with zinc‚ preventing corrosion and extending the lath’s lifespan. Alternative materials exist‚ but galvanized steel remains popular for its resilience. Samson Doors UK utilizes galvanized concave 22G solid lath in their SeceuroDoor 75 systems. The material’s quality directly impacts the door’s overall performance and longevity‚ especially when paired with appropriate 65mm guides.
Types of Roller Shutter Guides
Roller shutter guides‚ or rails‚ are essential for vertical movement and stability. Common options include U-channel guides‚ available in varying sizes. 65mm guides are frequently used‚ offering a balance between support and space requirements. These are often constructed from galvanized steel for corrosion resistance.
Windlocking guides represent a specialized type‚ providing enhanced security against wind uplift. These typically measure 65mm x 40mm and create a tighter seal. Guide size selection depends on the application and shutter size; options include 50mm‚ 65mm‚ 100mm‚ and even 120mm. Proper guide installation is crucial for smooth operation and long-term performance.
Tube Motors and Drive Systems
Electric roller shutter doors commonly employ tube motors‚ housed within the roller barrel. These motors provide the power to raise and lower the shutter curtain‚ offering convenient operation. SeceuroDoor 75 systems‚ utilizing 22g lath and 65mm guides‚ are frequently driven by tube motors.
The drive system connects the motor to the shutter curtain‚ typically via an octagonal shaft. Precise alignment and secure mounting are vital for efficient and reliable performance. Motor sizing is determined by shutter size and weight‚ ensuring adequate lifting capacity. Control options range from simple wall switches to remote controls and smart home integration systems‚ enhancing accessibility and security.
Detailed Examination of 22G Lath
Galvanized concave 22G solid lath‚ 75mm wide‚ forms the shutter curtain. This steel grade offers a balance of strength and affordability for door construction.
What Does ’22G’ Indicate?
The designation ’22G’ refers to the steel gauge of the lath used in the roller shutter door. This isn’t a direct measurement of thickness‚ but rather a standardized system historically used to define metal thickness. Lower gauge numbers indicate thicker material; therefore‚ 22G represents a specific‚ relatively thin gauge of steel.
While not as precise as modern measurements like millimeters‚ ’22G’ provides a quick reference point for material strength and weight. It signifies a balance between cost-effectiveness and durability‚ making it a popular choice for residential and light commercial roller shutter doors. Samson Doors UK utilizes this gauge in their SeceuroDoor 75 series‚ demonstrating its suitability for reliable performance.
Understanding the ’22G’ specification helps in assessing the overall quality and robustness of the roller shutter door.
Material Composition of 22G Steel Lath
The 22G steel lath commonly used in roller shutter doors is primarily composed of galvanized steel. This means the steel has undergone a process of coating with zinc to protect against corrosion and rust‚ significantly extending its lifespan‚ especially when exposed to the elements.
The steel itself is typically a low-carbon steel‚ offering a good balance of formability and strength. The galvanization process creates a durable‚ protective layer‚ preventing oxidation and ensuring the lath maintains its structural integrity over time. Samson Doors UK specifies galvanized concave solid lath in their builds.
This composition makes the 22G lath a cost-effective and reliable material for roller shutter door construction‚ providing both strength and weather resistance.
Benefits of Using 22G Lath
Employing 22G steel lath in roller shutter doors offers several key advantages. Its relatively lightweight nature reduces stress on the motor and overall door system‚ contributing to smoother operation and potentially lower energy consumption. The galvanized coating provides excellent corrosion resistance‚ ensuring longevity and minimizing maintenance requirements.
Furthermore‚ 22G lath strikes a balance between affordability and durability‚ making it a popular choice for both residential and commercial applications. It’s sufficiently strong to withstand typical weather conditions and everyday wear and tear.
Samson Doors UK utilizes this lath‚ demonstrating its reliability. The 75mm width provides adequate coverage and a robust shutter face.
In-Depth Look at 65mm Guides
65mm guide rails‚ often galvanized steel U channels‚ are a common size for roller shutters‚ offering a balance of strength and space efficiency.
Why Choose 65mm Guides?
65mm guides represent a popular choice for roller shutter door installations‚ striking a practical balance between structural support and minimizing intrusion into the doorway opening. These guides are frequently constructed from galvanized steel‚ ensuring durability and resistance to corrosion‚ vital for long-term performance.
They accommodate a wide range of shutter sizes and are particularly well-suited for applications where larger 100mm guides would be overly bulky. Furthermore‚ windlocking guide options‚ measuring 65mm x 40mm‚ are available to enhance the door’s resistance to wind uplift‚ providing added security and peace of mind in exposed locations. The availability of various sizes‚ including 54mm‚ 76mm‚ 80mm‚ and 120mm‚ allows for tailored solutions‚ but 65mm remains a versatile standard.
Galvanized Steel Guide Rails
Galvanized steel U channel guides are a cornerstone of robust roller shutter door systems. The galvanization process provides a protective zinc coating‚ significantly enhancing resistance to rust and corrosion – crucial for longevity‚ especially in outdoor environments. These rails are available in varying sizes‚ with 65mm being a frequently selected dimension for its balance of strength and practicality.
The choice of guide size depends on the application and overall shutter dimensions. Stock colors typically include galvanized‚ offering a clean‚ industrial aesthetic. These rails securely house the shutter curtain as it moves‚ ensuring smooth operation and preventing misalignment. Proper installation is key to maximizing the lifespan and performance of these essential components.
Windlocking Guide Options
Windlocking guides represent a significant upgrade for roller shutter doors‚ particularly in areas prone to high winds. These specialized guides‚ often measuring 65mm x 40mm‚ incorporate a design that firmly secures the shutter curtain within the rails‚ resisting uplift and preventing damage during strong gusts. They offer enhanced security and peace of mind.
Compared to standard guides‚ windlocking options provide a tighter fit‚ minimizing movement and reducing the risk of the shutter being forced open. They are available alongside standard 65mm guides‚ allowing for customization based on environmental factors and security needs. Investing in windlocking guides is a proactive measure to protect your property and extend the lifespan of your roller shutter door system.
Installation Considerations
Roller shutter door installation requires precise measurements of overall width (including 65mm guides) and height (with endplates) for accurate ordering and fitting.
Measuring for Roller Shutter Doors (Overall Width & Height)
Accurate measurements are crucial for a successful roller shutter door installation. Samson Doors UK emphasizes measuring the OVERALL WIDTH‚ incorporating the 65mm guides on both sides of the opening. This ensures the shutter fits correctly within the guide rails.
Similarly‚ the OVERALL HEIGHT must include the endplates. These plates provide a secure mounting point and contribute to the final shutter height. Failing to account for the guides and endplates will result in incorrect sizing and potential fitting issues.
Remember‚ these dimensions are used for pricing and ordering‚ regardless of whether you choose a traditional or continental build. Precise measurements guarantee a smooth installation process and optimal performance of your 22g lath shutter.
Guide Rail Installation Best Practices
Proper installation of the 65mm guide rails is vital for smooth roller shutter door operation. Ensure the rails are perfectly vertical and securely fastened to a solid structural surface. Use appropriate fixings suitable for the wall material to prevent movement or detachment.
Maintain consistent alignment throughout the entire length of the rails. Any deviation can cause binding or uneven rolling of the 22g lath. Regularly check for plumb and level during installation.
Consider using shims if the wall surface is uneven. A correctly installed guide rail system provides stability and ensures the longevity of your shutter door‚ especially when utilizing windlocking guide options.
Endplate Considerations for Height Measurement
When ordering a roller shutter door with 22g lath and 65mm guides‚ remember that height is measured including the endplates. These plates‚ fitted at the top of the curtain‚ house the barrel and contribute to the overall height of the installed door.
Samson Doors UK emphasizes this “OVERALL HEIGHT” measurement for accurate pricing and fabrication. Failing to account for endplate height will result in a door that is too short for the opening.
Carefully measure the total height required‚ adding the endplate dimensions to the desired curtain length. Precise measurement ensures a perfect fit and avoids costly adjustments post-installation.
Types of Roller Shutter Doors Utilizing These Components
SeceuroDoor 75 builds‚ both Traditional and Continental‚ commonly use 22g steel lath with 65mm guides. Steel SWS doors from Samson Doors also utilize these.
Traditional Roller Shutter Door Builds
Traditional roller shutter door builds‚ like the SeceuroDoor 75 offered by Samson Doors UK‚ frequently incorporate 22g steel lath paired with 65mm guides. This combination provides a robust and reliable security solution for various applications. The overall dimensions for ordering‚ crucial for accurate fitting‚ are determined by the overall width – including the guides – and the overall height‚ accounting for endplates.
These doors are characterized by their straightforward design and effective operation. The galvanized steel components‚ including the lath and guides‚ offer excellent durability and resistance to corrosion. Utilizing 65mm guides ensures stability and smooth rolling action‚ contributing to the door’s longevity and performance. This build style is a popular choice for both residential and commercial properties seeking a dependable security barrier.
Continental Roller Shutter Door Builds
Continental roller shutter door builds‚ similar to traditional designs‚ also benefit from the use of 22g steel lath and 65mm guides. Samson Doors UK’s SeceuroDoor 75 is applicable to both build arrangements. A key aspect of ordering these doors is understanding that pricing and dimensions are based on the overall width – encompassing the guides – and the overall height‚ including endplates.
While sharing core components with traditional builds‚ Continental doors often feature subtle design differences. The galvanized steel construction of both the lath and 65mm guide rails ensures long-lasting performance and resistance to weathering. The use of appropriate guide sizes‚ like 65mm‚ is critical for smooth operation and structural integrity‚ making them a reliable security solution.
Steel Roller Shutter Doors (SWS)
Steel Roller Shutter Doors (SWS)‚ frequently sourced from manufacturers like Samson Doors UK‚ commonly utilize 22g steel lath paired with 65mm guides for robust security. These doors are known for their durability and are often a preferred choice for commercial and industrial applications. The galvanized steel construction of both the lath and guide rails provides excellent corrosion resistance.
Ordering SWS doors requires attention to overall dimensions. Pricing and specifications are determined by the overall width‚ including the 65mm guides‚ and the overall height‚ accounting for endplates. Windlocking guide options are available for enhanced security in exposed locations‚ offering increased resistance to lifting. The 65mm guide provides a stable and secure track for the shutter’s operation.
Dimensions and Specifications
65mm guides are typically 65mm wide and 32mm deep‚ with windlock guides measuring 65mm x 40mm. Lath dimensions are commonly 75mm.
65mm Guide Dimensions (Width & Depth)
65mm guides represent a popular choice for roller shutter door installations‚ balancing effective operation with a relatively discreet profile. Standard 65mm guide rails typically exhibit a width of 65mm and a depth of 32mm‚ providing sufficient rigidity for most applications.
However‚ variations exist to accommodate specific requirements. Windlock guides‚ designed to enhance security and wind resistance‚ often feature dimensions of 65mm x 40mm‚ offering increased strength and stability. These guides are crucial in areas prone to high winds.
Galvanized steel is the common material‚ ensuring durability and corrosion resistance. The precise dimensions are vital for accurate installation and optimal performance of the roller shutter door system.
Windlock Guide Dimensions (65mm x 40mm)
Windlock guides are a critical component for roller shutter doors in exposed locations‚ offering superior resistance to wind uplift. These specialized guides typically measure 65mm in width and 40mm in depth – designated as 65mm x 40mm – providing a more secure housing for the shutter lath.
The increased depth of the windlock guide creates a tighter fit‚ minimizing the gap between the lath and the guide during operation‚ and significantly enhancing the door’s ability to withstand strong gusts. They are commonly constructed from galvanized steel for robust durability.
Choosing windlock guides is a proactive step towards protecting your property and ensuring the long-term reliability of your roller shutter door system‚ especially in coastal or windy regions.
Lath Dimensions (75mm)
The 22G steel lath used in many roller shutter door systems‚ particularly the SeceuroDoor 75‚ consistently measures 75mm in width. This dimension refers to the visible width of each individual slat that forms the shutter curtain. The lath is often galvanized to provide corrosion resistance and longevity.
This 75mm width is a standard size‚ designed to balance strength‚ flexibility‚ and aesthetic appeal. The lath’s profile‚ often concave‚ further enhances its structural integrity. When calculating overall door dimensions‚ remember this 75mm lath width contributes to the total curtain height when rolled up.
Proper lath dimensions are crucial for smooth operation and a secure fit within the 65mm guides‚ ensuring optimal performance and security for your roller shutter door.
Maintenance and Longevity
Galvanized steel components‚ like 22G lath and 65mm guides‚ require regular cleaning and inspection to prevent wear and ensure a long service life.
Maintaining Galvanized Steel Components
Galvanized steel‚ used in 22G lath and 65mm guides‚ offers excellent corrosion resistance‚ but requires upkeep. Regularly wash components with mild detergent and water to remove dirt‚ salt‚ and pollutants that can accelerate corrosion. Inspect for scratches or damage to the galvanization; repair any compromised areas promptly with zinc-rich paint.
Avoid abrasive cleaners or harsh chemicals‚ as these can strip the protective coating. Periodic lubrication of the guide rails ensures smooth operation and minimizes wear. Addressing minor issues proactively prevents costly repairs and extends the lifespan of your roller shutter door system. Consistent maintenance preserves the integrity and functionality of these vital components.
Preventative Measures for Guide Rail Wear
65mm guides are susceptible to wear from debris and friction. Regularly clear the guide rails of dirt‚ leaves‚ and other obstructions to ensure smooth shutter operation. Consider applying a silicone-based lubricant to the rails periodically‚ reducing friction and preventing binding. Inspect the guides for dents or misalignment; address these issues promptly to avoid further damage.
For areas prone to strong winds‚ utilizing windlocking guides (65mm x 40mm) significantly reduces stress on the system. Proper installation‚ ensuring correct alignment and secure mounting‚ is crucial. Routine inspections and proactive maintenance will extend the lifespan of your roller shutter door’s guide rails‚ minimizing the need for replacements.
Extending the Lifespan of Your Roller Shutter Door
To maximize the longevity of your roller shutter door featuring 22G lath and 65mm guides‚ consistent maintenance is key. Regularly inspect the galvanized steel components for corrosion and touch up any damaged areas with appropriate protective coatings. Ensure the tube motor and drive system are serviced according to the manufacturer’s recommendations.
Proper operation also contributes to lifespan. Avoid forcing the door open or closed‚ and address any unusual noises immediately. Keeping the guide rails clear of debris‚ as previously discussed‚ is vital. Investing in quality components like windlocking guides from the outset provides added protection against environmental factors‚ ultimately extending the door’s operational life.
Cost and Pricing
Roller shutter door costs depend on shutter size‚ with pricing determined by overall width and height‚ including 65mm guides and endplates.
Factors Influencing Roller Shutter Door Costs
Several key elements impact the final price of a roller shutter door featuring 22G lath and 65mm guides. Primarily‚ the overall size – both width and height – is a significant driver‚ as more material is required for larger openings. The type of lath material‚ specifically galvanized steel‚ contributes to the cost‚ alongside the chosen guide rail system.
Furthermore‚ the drive system‚ such as a tube motor‚ adds to the expense. Samson Doors UK’s SeceuroDoor 75 models‚ for example‚ will have a different price point based on motor specifications. Additional features like windlocking guides‚ which offer enhanced security‚ also increase the overall cost. Installation complexity and location can also influence pricing due to labor and transportation expenses.
Pricing Based on Shutter Size
The cost of a roller shutter door utilizing 22G lath and 65mm guides is directly proportional to its dimensions. Samson Doors UK‚ for their SeceuroDoor 75 range‚ bases pricing on the OVERALL WIDTH and OVERALL HEIGHT‚ including the guides and endplates. A smaller opening‚ for instance‚ 50x50mm‚ will naturally be less expensive than a larger one.
As the shutter size increases‚ the amount of 22G steel lath and the length of 65mm guide rail required also increase‚ driving up the material costs. The motor size needed to operate a larger door will also be more powerful‚ and therefore more expensive. Obtaining a precise quote requires specifying the exact dimensions of the desired opening.
Cost of 65mm Guides vs. Other Sizes
65mm guides represent a common and often cost-effective choice for many roller shutter door installations. However‚ the price can vary when compared to alternative guide sizes like 54mm‚ 76mm‚ 80mm‚ 100mm‚ or even 120mm. Generally‚ larger guide sizes‚ such as the 100mm or 120mm options‚ will incur a higher cost due to increased material usage and potentially more complex fabrication.
The selection of guide size is often dictated by the door’s width and height‚ as well as wind load requirements. 65mm guides strike a balance between cost and performance for many standard applications. Windlocking guides‚ available in 65mm x 40mm‚ may also have a slight price premium.